Dist04538949817918VoltAmpForce24/03/202509:08:19PULSEDefaultFLASHFlash-IA0001

WMS

Weld Monitoring Solution

Our Weld Monitoring Solution (WMS) is a specialised software platform developed for real-time monitoring, data logging, and quality control of flash butt welding processes.

Designed specifically for rail welding applications, WMS ensures traceability, consistent weld quality, and full compliance with industry standards. It provides operators and engineers with clear visualisations, diagnostics, and reporting tools to optimise every weld.

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WMS Weld Recording Software Overview

The Weld Monitoring Solution is designed specifically for the management of welds produced using the flash butt process. The following block diagram depicts a general view of how the Weld Monitoring Solution is integrated to a flash butt welder, and the benefits it provides.

The Weld Monitoring Solution relies on the Distance, Current, Voltage and Pressure transducers to provide a reliable and high quality analysis of each weld.

WMS Weld Recording Software Overview

The Weld Monitoring Solution is designed specifically for the management of welds produced using the flash butt process. The following block diagram depicts a general view of how the Weld Monitoring Solution is integrated to a flash butt welder, and the benefits it provides.

The Weld Monitoring Solution relies on the Distance, Current, Voltage and Pressure transducers to provide a reliable and high quality analysis of each weld.

WMS Weld Recording Software Overview

The Weld Monitoring Solution is designed specifically for the management of welds produced using the flash butt process. The following block diagram depicts a general view of how the Weld Monitoring Solution is integrated to a flash butt welder, and the benefits it provides.

The Weld Monitoring Solution relies on the Distance, Current, Voltage and Pressure transducers to provide a reliable and high quality analysis of each weld.

Access to Genset Reading In Weld Monitoring

Access to Genset Reading In Weld Monitoring, to show genset reading in welding monitoring window, and record genset status to weld chart for C15 genset only for now, will need RS485 to USB/COM connector

Access to Genset Monitoring window

Access to Genset Monitoring window, to check lots of genset running status in a separate window for C15 genset only for now, will need RS485 to USB/COM connector

Basic--Basic Access

View/Print weld chart,daily/monthly report which made by "Weld Monitoring Solution";

Add image/note to weld chart(*.csv file);

View parameter in weld chart(*.csv file);

And other basic features.

Access to file(*.wld,*.dly)

View/Print weld chart,daily report which made by "Weld Monitoring Studio";

View/Print weld chart,daily report which made by "Weld Management Solution"(V2.1 and Eariler);

Add image/note to weld chart(*.wld file);

View parameter in weld chart(*.wld file);

Access to Cloud Storage

Auto-Receive weld charts which stored in Cloud
Server.

Corresponding Machine WMS should enable "Upload weld charts to Cloud Stroage" feature;

User should get Amazon Simple Storage Service(Amazon S3), User should get their own Amazon Account and pay for this service.

Access to Weld Monitoring remotely

Access to Monitoring and Recording of weld cycle on an active welding machine

Corresponding Machine WMS(Named as "Weld Monitoring Solution Server") should enable remote access to weld monitoring;

Remote Access to live data will need Amazon Internet of Things(Amazon IOT) services, User should get your own Amazon Account and pay for this service.

Access to Auto-Email

Auto-Set and Receive weld charts which are sent from machine WMS via email.

Corresponding Machine WMS should enable Auto- Send Email feature;

Email Account should supplied by user.

Access to parameter & setting remotely

Access to view and modification of parameters from office version("Weld Monitoring Solution Client") on an active welding machine.

Access to view and modification of setting from office version("Weld Monitoring Solution Client") on an active welding machine.

Corresponding Machine WMS(Named as “Weld Monitoring Solution Server”) should enable remote access to parameter and setting;
Remote Access to parameters and setting will need Amazon Internet of Things(Amazon IOT) services, User should get your own Amazon Account and pay for this service.

Access to IO Status

Access to IO Status of welding machine

Optional Feature 8--Access to Destressing Calculation

Access to De-stressing Calculation

Access to GPS

Access to GPS, Record GPS in weld chart will need GPS device assembly

Optional Feature 12--Access to diagnose in welding window

Access to diagnose in welding window, offering a
quick method to check machine IO if machine can’t
start welding/dry test/ servo speed calibration

Access to User Control

Access to User Control, to set users with different permissions to RUN WMS on the machine, such as level 1-view charts only, level 2-monitoring welding, level 3- change parameters & setting, level 4-all permissions

RW Welding Heads Compatibility

All products is fully compatible with our RW series welding heads, including RW20, RW22, RW30, and RW50. Designed for seamless integration, our products ensure optimal performance when paired with any of these models, providing reliability and efficiency in diverse working conditions.

Additionally, the service and maintenance procedures for our products follow the same standards as those established for the RW series welding heads. This guarantees consistent support, easy maintenance, and minimal downtime, keeping your welding operations running smoothly.

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RW20

RW22

RW30

RW50

Seamless Integration with RW Products Ecosystem

Our welding heads are fully compatible with:

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